Palletising Systems

PALLETISER 1100-X

FULLY AUTOMATIC GANTRY-TYPE PALLETISER FOR MEDIUM CAPACITY ECONOMIC PALLETIZING.

Palletizer PAL1100-X with low entry is designed to palletize packets / trays / bags onto pallets. The machine is able to palletise up to 800 packages/hour. Palletizing is carried out on the principle of layers with help of folding plate system. Last but not least, this machine is PLC controlled which ensures high flexibility (possibility to store different configurations), reliability and easy operation, servicing and maintenance.

Palletising System Operation

Products come over conveyor onto the palletizing table, which arranges them according to program that depends on desired configuration of products on the pallet. When the sufficient number of products on the table is reached, the pusher pushes them onto intermediate plate and further onto the double plate. In the meantime, next layer is being prepared on the intermediate plate. Firstly, the pallet is launched out of the empty pallet storage (option) and stops on the palletising station and the pushing plate pushes products onto the pallet. After the last layer of products has been discarded onto the pallet, the full pallet (under condition that the next empty pallet is ready) is conveyed towards the exit of palletizer.

Palletising System Description

Palletizer PAL 1100X is a basic palletizer with motorised entry line and pusher for formed lines. Whole layer is pushed onto the pallet with transportation plate. Moreover, palletizer enables programmed product turning in front of palletizing station. Also, this machine has a completely installed and wired electric cabinet with PLC and control board. Nevertheless, we must not forget to mention a display for error description and diagnostic.

Palletising Maintenance

Special maintenance is not required. Although, according to enclosed documentation preventive check out has to be performed once a year and on this occasion eventual defects that occurred in the period from last check out have to be found out. Furthermore, regular monthly maintenance comprises only visual examination of the palletizer and lubrication of guidance and chains and, of course, maintaining machine in clean condition.

Technical Specifications

  • Pallets 1200 x 800 mm ; 1200 x 1000 mm (other dimensions as option)
  • Max. load on the pallet 1500 kg (higher loads as option)
  • Control voltage 24 V DC
  • Control PLC

Connection

  • Electric power supply 400 V, 3-Ph,50 Hz, N, PE
  • Compressed air 6 bar

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Palletising Systems

Blackstar’s recommendation was based on low energy and maintenance. with soaring energy costs we welcomed a cost saving solution.

Major drinks brand, Nottingham

Blackstar always offer us innovative handling solutions. Everyone from sales through to maintenance is professional in every aspect of the business.

Packaging fabricator, Glasgow

Great solutions… first time, every time. I’ve been delighted with the ideas for reducing our down time and material costs.

Leading food manufacturer, Wigan, Lancs

Blackstar are our preferred materials handling supplier. We always get very good service and an economical solution.

Packaging company, Leicester